DESGINATION: Methods Engineer, Manager / Methods Leader (M-1, M-2, E-1, E-2)
DEPARTMENT: Engineering
QUALIFICATION: BE Mech / BE Production / Diploma (Mech / Production)
ADDITION QUALIFICATIONS; IF ANY: AS
SKILLS AND KNOWLEDGE
- Aviation Manufacturing Industry Experience – AS9100, NadCap, APQP (AS9145),
- Mechanical Fabrication process hands on Experiences –
- Metal Forming – Tube Bending & End Forming, Sheet Forming, Laser Machining
- Metal Joining – TIG Welding, Torch Braze, Etc
- Inspection Methods – CMM, CMM Arms, VMI, Laser Scan, basic Metrology, etc
- Pressure Testing, Marking
- Chemical Processing, Heat Treatment
- Software Skills – CAD/CATIA – SolidWorks, UG-NX, AutoCAD, Excel, Power point,
- GD&T, APQP, Project Management
- Lean Six Sigma, 3P, AWO,
- Additive Manufacturing, Industry 4.0
- Fluent English and Communications Skills
TOTAL EXPERIENCE FOR THE SAID DESIGNATION
- 4…16 Yrs of relevant Experience
RESPONSIBLILTY:
- Study of PO, Drawing, Specifications, etc and determine Customer Requirements.
- Develop Control Plan, PFD, PMFEA, Router, and Work Instructions, Stage Drawings / Process Sheet.
- Review of process with CFT and incorporate feedback and get approvals.
- Define manufacturing BOM and procurement specifications thru ERP
- Identify Out-Source Process Needs and develop flow down specifications.
- Identify need of Tools and Fixtures and share to team for realization.
- Develop and Maintain product configuration management matrix.
- Drive continuous improvement in processes to reduce learnings curves and achieve cost outs.
- Support business growth thru Estimation Support, feasibility reports and manufacturing database.
ACCOUNTABILITY:
- Availability of Process Documents, Specifications on time: >95%.
- Zero Escapes w.r.t. Customer Requirements flow down
- Maintain configuration matrix
- Maintain Engineering Database
KRA & KPO
- Availability of Process Documents, Specifications on time: >95%.
- 0 Escapes in flow down of requirements.
- Major Continuous Improvement Project – 4 Per / Yr
- 0 NCR for Configuration management
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